If you have been working on old machines, you know how heads can snap off when you give it your all trying to unscrew.
It is a nightmare! You just cannot get the bolt off. There is no head!
Most people find themselves in such a tight spot, not knowing what to do next.
Of course, you carried your toolsets, but with the current goings, nothing can work. There is absolutely no way for unscrewing the bolt.
How would you get yourself out of this fix? Fret not – there is a solution at hand – a tap and die.
You might be trying to figure out the next course of action; maybe you have even spent hours devising a DIY with what you have but have not arrived at a solution.
You will always get it right with a tap and die, giving you the opportunity to continue with your work.
What Tools Do You Need?
You have to possess the right gear for the perfect job; therefore, you might consider going back to your store. However, some of these tools are easily accessible, and you do not have to break a leg to get them in place.
These materials are:
- A pencil and paper: This is one of the basic engineering tools that you cannot afford to miss. You’ll need somewhere for the outline of what you desire
- Torque wrench or screwdriver
- A tap and die kit with the appropriate size of drills
- Multi-speed drill that you can also use as a screwdriver
- An appropriate set of drill bits or a multi-sized die bit
- The right size screw or bolt
Other Alternatives That You Can Utilize
If you cannot access all these tools, you can engage in a DIY as there are several other options at your disposal. The Extractor Method is one of the best. All you need is a drill and drill bit, screw extractor bit, t-handle and a harmer.
Here, you are going to drill a hole into the damaged screw utilizing the powers drill and the right drill bit size. Ensure that the diameter is proportional to the extractor you will utilize.
Then you will use the extractor and the other tools to remove the broken bolt. You can also heat the region with butane or propane to expand the metals. You can then get a harmer and hot the area a few times to stir it a bit.
Even though this method is simple and non-technical, it is quite invasive as it might affect the surrounding area a lot.
Another option that you can apply is to wield a washer nut onto the stub and then weld a nut to the washer. Of course, if all else doesn’t succeed, you can drill it out completely.
How to remove a broken bolt 4 different ways:
How to Use a Tap and Die to Remove a Broken Bolt
Using this toolset is just as easy, and you are probably a tool person – you will not get a hard time. However, following the appropriate steps is integral to the perfect solution.
How to use Tap and Die Set read here.
Figure Out the Size of The Screw or Bolt
With your pen, write down the measurements of the bolt or screw that you are going to handle in the process. You’ll need to recall the appropriate size of die tool that you’ll require.
The most common cases that people face are damaged screws and stripped bolts due to over tightening or cross threading.
Drill Out The Screw
It is now time to begin drilling out the affected screw or bolt using a multi-sized drill bit. It is a better idea to utilize the thinnest drill bit so that it can pierce the overtightened screw or bold gradually without causing any further damage.
Among the drill bits that you have, choose the one that is just below the one you are trying to get rid of. Insert it into the drill and then slowly drill it into the hole that you have already created. Press it until it goes into the hole half-way.
Get Rid of The Screw Using the Die Tool
Pick your tap – die kit and take the die toolkit. Ascertain that you can work it well into the hole that you have just created. Here, you are going to need WD-40 lubricant to make the bolt or screw removal easier.
Position the die tool well and ensure that there is enough contact. If you bought a good toolkit, you are going to discover an easier time.
Clean the Cross-Threaded Bolt/ Screw
Remove the right size screw out of the tad and die kit, insert it into the screw-die driver as you clean the thread using a WD-40 lubricant. You can use another lubricant if necessary.
Place The Right Bolt or Screw Size
Now that you screw or bolt – the hole is now free and clean; you can place another bolt or screw. Ensure that you tighten it well to avoid unnecessary pressure – keep it finger tight.
Tighten the Screw to Precision
Using the right wrench or screwdriver, tighten it to the perfect specification.
Removing a Broken/Snapped Screw or Bolt // Screw Extractors:
That is it – there is nothing more; you are now free of your worries. Ensure that you perform each step carefully for the right results and to save time and resources.
You wouldn’t like to create even further issues on top of what you currently have. Did you enjoy the tutorial? Feel free to share. Your feedback is important, comment below your feedback.